Lawn Mower ConversionProject: Converting an electric lawn mower with cord to cordless, solar power , "Green" .
With gas and electric prices continuing to climb, movements of making things "Green", to have less of a negative impact on the environment, I decided a cool project would be to convert my electric lawn mower to get its power from solar panels.
I have a Sears, electric, lawn mower, mulcher - it is not cordless.
It is already less of a polluter since its electric, no gas or oil to use, but it still needs to be connected to an outlet. It also mulches the leaves so its environmentally friendly that way too.
The electric mower requires very little maintenance. I have had this lawn mower for about 10 years without any maintenance or problems, except dealing with a long cord.
So if I break this lawn mower in this process, it won't be a big loss since the mower is very old anyway.
Since I am an electrical engineer, I can successfully complete this project but want to minimize the costs and document the process so others can easily follow it.
Researching this on the web, I found an example of someone who bought a Sears cordless lawn mower and charged the batteries with solar panels.
This is the easiest way to get your "lawn mower off the grid".
However, a cordless lawn mower cost about $400 and I already have an electric lawn mower.
So I need to add batteries to my lawn mower and wire it in.
I will also have to make a simple electronic circuit to connect battery to the motor.
Motor requirements. 120 V 12 Amps.
Question:
Is it cost effective to convert my old lawn mover or would it be better to buy a new cordless mover and get a solar charger for it.
Will 12 V , lawn mover batteries be enough to power the current motor ?
Riding lawn mover batteries are all 12V, and are heavy but not as heavy as car batteries.
In visiting my local hardware stores I found that Sears had the most variety of batteries.
In addition to car and riding lawn mower batteries, it also had, smaller and lighter 12V, "Sport" batteries, used of small racing bikes.
In selecting a battery, it will be a trade off of price, weight, and power storage capability of the battery.
Looking at buying batteries on line, I found that the shipping costs were high due to the batter weight so I hope to buy the battery locally.
The cordless mower uses two batteries so I will do the same, although I do not know the specifications of those batteries yet.
Keep checking on this blog to see my progress !
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5-20-08
I found that my Black and Decker electric, corded lawn mower can not be easily opened.
There are two holes on top that look like a place where screws are in but it these are not screws but a rivited type bolt.
To remove it I will have to cut the bolt.
I also suspect that the motor will only work with 120 V. Looking at the diagram of the unit from www.toolpartsdirect.com, confirms this.
It shows no electronics but a direct connection of the cord to the motor.
Now I remember in my engineering school days, studying AC and DC generator designs - similar to motor designs.
The AC and DC motors, generators differ in the way the commutator ring is designed, the part that the "bushings" brush up against.
Therefore, my AC motor will not work with DC batteries. I will have to replace the AC motor in addition to buying and mounting the batteries. Parts alone would cost me about $200 or more and a new cordless, lawn mower will cost about $300 so it doesn't make sense for me to convert my existing electric lawn mover.

This is a Black & Decker Cordless Lawn Mower which goes for about $400. The one requiring a cord is about $150 less.
I will keep shopping around for prices, maybe opting to buy one, and research a solar panel charging system I can use for it.
The Black & Decker Cordless weighs 88.2 lbs and runs on 24 V DC.

This is a Neutron cordless lawn mower weighing only 48 lbs. and about the same price as the Black & Decker. It uses a 24 V battery.